Anna University 2013 Regulation Syllabus - RO6005 Maintenance and Safety Engineering - Download

UNIT I MAINTENANCE: 6

Types – breakdown, preventive, predictive, TPM; elements of preventive maintenance – checklist, schedule, procedure.

UNIT II TOTAL PRODUCTIVE MAINTENANCE: 12

Principles; preparatory stages of implementation – TPM organisation structure, creation; basic TPM policies and aids,master plan. TPM IMPLEMENTATION: Small group activities, autonomous maintenance, establishing planned maintenance, training, developing equipment management program.

UNIT III SAFETY SYSTEMS ANALYSIS: 6

Definitions, safety systems; safety information system: basic concept, safety cost / benefit analysis; industrial safety engineering, OSHA regulations.

UNIT IV HAZARD ANALYSIS: 10

General hazard analysis: electrical, physical and chemical hazard, detailed hazard analysis. Cost effectiveness in hazard elimination. Logical analysis: map method, tabular method, fault tree analysis and hazop studies. FIRE PROTECTION SYSTEM: Chemistry of fire, water sprinkler, fire hydrant, alarm and detection system. Suppression system: CO2 system, foam system, Dry Chemical Powder (DCP) system, halon system, portable extinguisher.

UNIT V SAFETY IN MACHINE OPERATION: 10

Design for safety, lock out system, work permit system, safety in use of power press, cranes. Safety in foundry, forging, welding, hot working and cold working, electroplating and boiler operation. SAFETY AND LAW: Provisions in factory act for safety, explosive act, workmen compensation act, compensation calculation. Boiler act and pollution control act.